Cotton Contamination Cleaning Machine | Vetal

Salient features

UV – Line Scan CCD Camera for removing the UV reflective & non reflective White Polypropylene, White Wool and White Paper from the white cotton.
System lit with UV Tubes creating environment of UV Online Inspection makes it feasible of detecting UV reflective & non reflective objects from the white cotton.
Auto Calibration – Better for long term stability.
Direct Cotton Sensing Technology senses the speed of the cotton from the cotton itself.
Fault generation provided for Low speed & High speed of cotton.
Lux Monitoring System to monitor the lux variations in the machine and alarm option given to trigger in case of low Lux.
Dust Accumulation Monitor monitors the dust level accumulation on the glass surface.
Auto Nozzle selection and Valve ON Time extension based on Contamination size.
Most ergonomically designed Model to reduce neps , and reduce suction loss, bends.
Design based on High Response Valve realizes low good cotton in the rejection.
Three level lamp post – Green, Amber & Red to indicate the seriousness of the fault.
Enhanced detailed reporting facility provided to analyze Ejection contribution separately by UV – Side A, UV – Side B .
Ejection trend monitoring reports for Individual Valve, Hour wise, Day wise, Week & Month wise.
Graph Data View option provided to view the exact data which is plotted.
1 Year Data back up is provided for the ejection data in the pen drive for analysis.
Log report provided to record the crucial actions in the machine with time stamp.
Auto / Manual Valve Test Facility provided to check the valve functionality at specified ON Time & Air Pressure.
Modular design makes service & maintenance easier.
All the camera working status is continuously monitored and Alarm generated if the camera do not perform.
All the camera signals can be viewed in the touch screen itself.
All the settings done from the Touch Screen making the tuning easier for the user.
7.0 “ Color Touch Screen Machine Interface for a better user operations.
Capacity up to 1200 KG / Hr

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Salient features

Color – RGB Line Scan CCD Camera for efficient color contamination removal.
RGB Image processing assists in identifying the light color impurities better.
UV – Line Scan CCD Camera for removing the UV reflective & Dull (non reflective)White Polypropylene, White Wool and White Paper from the white cotton.
System lit with UV Tubes creating environment of UV Online Inspection makes it feasible of detecting UV reflective & Dull(non reflective)objects from the white cotton.
Lux Monitoring System to monitor the lux variations in the machine and alarm option given to trigger in case of low Lux.
Most ergonomically designed Model to reduce neps , and reduce suction loss, bends.
Design based on High Response Valve realizes low good cotton in the rejection.
Three level lamp post – Green, Amber & Red to indicate the seriousness of the fault.
Enhanced detailed reporting facility provided to analyze Ejection contribution separately by Vision – Side A, Vision – Side B , UV – Side A, UV – Side B
Ejection trend monitoring reports for Individual Valve, Hour wise, Day wise, Week & Month wise.
Graph Data View option provided to view the exact data which is plotted.
Log report provided to record the crucial actions in the machine with time stamp.
All the camera working status is continuously monitored and Alarm generated if the camera do not perform.
All the camera signals can be viewed in the touch screen itself.
7.0 “ Color Touch Screen Machine Interface for a better user operations.
UV Module settings & Ejection monitoring can be done from the Touch Screen itself.
Capacity up to 1000 KG / Hr

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Product video

“We occupy an important place between Cotton & Bale”

The most effective way of removing COLOR as well as WHITE / TRANSPARENT / PP /SYNTHETIC materials from cotton

Salient features

Wide Scanning Area
More Cameras & More Ejectors
Independent setting for sensitivity
Seperate setting for Delay timing
Micro Controller based individual Hardware for individual camera ensures continuous monitoring
15 inches wide angle color graphics display
Online, hour wise, day wise and month wise graphic reports
Built in computer enhances any type of connectivity to external world.
Interlocking facility between blow room machines against any fault like low air pressure.
Audio siren and visual indication to call the attention in case of any fault.
Any number of profile settings for different cotton can be stored.
Capacity 1500 Kgs – 2000 kgs / Hrs.
Independent zoning with line scan cameras focus the contamination directly and activates the nozzles to eject them, results in less good fibre rejection.
PC software and Machine Micro controllers works as MASTER – SLAVE Combination.
Without PC Machine will work
A unique collection system eliminates turbulance to pickup and transfer all ejected contaminants continuously to the bag

Specifications

Supply Voltage : 440V AC, 50 Hz.
Power Consumption : Max 1 Kw
Duct Size in mm : 1000 X 100
Machine Size in mm : 2065 X 1000 X 2440
Compressed Air : 6 – 7 bars

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Texturon

Avail now the unique possibility of detection of objects by spectral response to feel the texture of the surface to discard the impurities.

The passing cotton if carries a white poly propylene impurity is undetected by the color modules .Sonic sensors differentiates the density of the impurity to remove the high density ones like the polypropylene and similar ones. The ones which can glitter can be removed by the reflection of the Ultraviolet Light in cameras.But still the
smaller opaque ones escapes.

Texturon is a specially designed unit to detect the finer pp impurities. All materials have a different texture and so by UV mapping the polypropylene impurities can be distinguished from that of the fibrous cotton.The special custom built VIRTOUCH software enables so.

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Scan Slant

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Rappid Scan

Salient features

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Ginning

Salient features

Specifications

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Texturon

Texturon

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